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Textiles and Nonwovens

Date Added: August 09, 2007 06:13:50 AM

A textile is a flexible material comprised of a network of natural or artificial fibers often referred to as thread or yarn. Yarn is produced by spinning raw wool fibers, linen, cotton, or other material on a spinning wheel to produce long strands known as yarn.[1] Textiles are formed by weaving, knitting, crocheting, knotting, or pressing fibers together.

Terminology

The words fabric and cloth are commonly used in textile assembly trades (such as tailoring and dressmaking) as synonyms for textile. However, there are subtle differences in these terms. Textile refers to any material made of interlacing fibres. Fabric refers to any material made through weaving, knitting, crocheting, or bonding. Cloth refers to a finished piece of fabric that can be used for a purpose such as covering a bed.

The production of textiles is an important craft, whose speed and scale of production has been altered almost beyond recognition by industrialization and the introduction of modern manufacturing techniques. However, for the main types of textiles, plain weave, twill or satin weave there is little difference between the ancient and modern methods.

Incan Indians have been crafting quipus (or khipus) made of fibers either from a protein, such as spun and plied thread like wool or hair from camelids such as alpacas, llamas and camels or from a cellulose like cotton for thousands of years. Khipus are a series of knots along pieces of string. They have been believed to only have acted as a form of accounting, although new evidence conducted by Harvard professor, Gary Urton, indicates there may be more to the khipu than just numbers. Preservation of khipus found in museum and archive collections follow general textile preservation principles and practice.

 Uses

Textiles have an assortment of uses, the most common of which are for clothing and containers such as bags and baskets. In the household, they are used in carpeting, upholstered furnishings, window shades, towels, covering for tables, beds, and other flat surfaces, and in art. In the workplace, they are used in industrial and scientific processes such as filtering. Miscellaneous uses include flags, tents, nets, cleaning devices, such as handkerchiefs; transportation devices such as balloons, kites, sails, and parachutes; strengthening in composite materials such as fibre glass and industrial geotextiles, and smaller cloths are used in washing by "soaping up" the cloth and washing with it rather than using just soap.

Textiles used for industrial purposes, and chosen for characteristics other than their appearance, are commonly referred to as technical textiles. Technical textiles include textile structures for automotive applications, medical textiles (e.g. implants), geotextiles (reinforcement of enbankments), agrotextiles (textiles for crop protection), protective clothing (e.g. against heat and radiation for fire fighter clothing, against molten metals for welders, stab protection, and bullet proof vests. In all these applications stringent performance requirements must be met.

Nonwoven textiles are those which are neither woven nor knit, for example felt. General use hyphenates the word, but industrial use spells it as one word. Non-wovens are typically not strong (unless reinforced by a backing or densified). In recent years, non-woven material has become an alternative to polyurethane foam.

Non-woven fabric is typically manufactured by putting small fibers together in the form of a sheet or web, and then binding them either mechanically (as in the case of felt, by interlocking them with serrated needles such that the inter-fiber friction results in a stronger fabric), with an adhesive, or thermally (by applying binder (in the form of powder, paste, or polymer melt) and melting the binder onto the web by increasing temperature).

Applications

Non-woven materials are nowadays mainly produced from man-made fibers. Two synthetic polymers dominate the market: polypropylene (PP) and polyesters (mainly PET). Nonwovens are often application-designated as either durable or disposable. For example, nonwovens used as housewraps to prevent water infiltration are durable nonwovens. Nonwovens used as facings on baby diapers are disposable or single-use nonwovens.

Non-woven materials are used in numerous applications, including:

 Hygiene

    * baby diapers
    * feminine hygiene
    * adult incontinence products
    * wipes
    * bandages and wound dressings

 Medical

    * isolation gowns
    * surgical gowns
    * surgical drapes and covers
    * surgical scrub suits
    * caps

 Technical

    * roll roofing and shingle reinforcement
    * insulation backing
    * battery electrode separators
    * vinyl flooring reinforcement
    * plastic surface reinforcement (veils)
    * wall coverings
    * honeycomb structural components
    * ceiling tile facings
    * circuit board reinforcement
    * electrical insulation

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